Description

Features

SEMIAUTOMATIC STATIONARY WINDING/PAYOFF STATION LINAP-100/30-AP
– Mobile rail-mounted payoff with automatic rack-operated travel.
– Software for automatic processing cycle function interfacing between take-up and payoff
– Automatic tensioning with hydraulic brake based on cable diameter
– Automatic drum bore detection and automatic drum gripping
– Standard speed: 0-130 rpm
– Maximum torque 2760Nm
– Weight capacity 10000 kg
– Supply voltage 380 V (to be confirmed at order stage)
– Overall dimensions: Length 13600 mm Width 5500 mm
– Perimeter guarding to CE standards comprising fixed barriers and safety light curtains
– Rope for cable attachment and drawing on take-up.
– Approximate performance +50% compared to separate take-up and payoff
– The system is capable of performing the winding cycle automatically unattended.

PAYOFF AREA COMPRISING:
CD-100/BM2/SE1/BI
– SHAFTLESS drum payoff with INDEPENDENT ARMS – weight capacity 10000 kg – max. Ø 3000mm min. Ø 800mm – Width max. 2000mm
– Independent arms with separate opening and closing operation, for easier gripping of drums that are not centred with the payoff.
– Motor-driven arms
– Automatic grippers complete with drive bar (only use the drive bar in the event the grippers slip on the drum).
– Electro-hydraulic lifting
– Wheel-mounted payoff runs automatically on rails with rack-operated travel
– Electro-hydraulic front parking jacks.
– Unwinding to attach cable on take-up and retrieve length of cable when the operation is done.
– Remote control for controlling cable attachment and retrieval.
– Hydraulic tensioning system, with software for controlling tension automatically based on cable diameter.
– Rack-operated travel
– Payoff runs on rails fastened to the floor.
– Drum positioning cradle
– Automatic electronic drum bore height detector enables fully automatic drum gripping (management software included).

TAKE-UP AREA COMPRISING:
CD-40/M3/BM2/SE-1/TC-1-100/OA10Q100-OM/PLC
– SHAFTLESS drum winder – weight capacity 10000 kg – max. Ø 3000mm min. Ø 800mm – Width max. 2000mm
– Machine controlled fully by highly reliable Schneider PLC.
– Electro-hydraulic lifting
– Automatic grippers complete with drive bar (only use the drive bar in the event the grippers slip on the drum).
– Dual take-up drive consisting of two motors complete with gearboxes, one installed on right arm and one on left arm.
– Winding motor power 11 kW each 2P 2800 rpm (11 kW x 2 = 22 kW in total)
– Reduction ratio 1:40
– Floor mounting brackets.
– Option of using take-up in full manual mode, disabling the on-board PLC, in the event of a problem with the automatic system.
– Numerical control of cable layering, the system features two front sensors that make up for lagging during reversing or layering trouble, speeding up or slowing down layering based on whether layering is too slow or too fast.
– Measuring meter with type approval from Meccanica Nicoletti srl for cable diameters 5-100 mm Tolerance for cable diameters 10-80 mm ±0.5% (PVC-coated round cables)
– Programmed ramp-up rate based on cable diameter with automatic maintenance of programmed speed (constant speed), this feature does away with the need to continuously correct speed as the drum core diameter increases during winding.
– Electronic encoder-based cable measuring system with counter reading given on control panel display.
-Automatic programmed ramp-down, with any inertia condition, to zero speed to avoid sudden braking at the end of the measurement for unbeatably accurate performance (avoids overrunning).
– No-cable and maximum-tension control resulting in machine stop, this feature makes the system 100% reliable and capable of operating unattended.
– Option of stopping machine operation at any time using the emergency stop pushbutton and resuming from the break-off point by releasing the emergency stop pushbutton.
– Operating logic is very simple and highly intuitive.
– System in place ready for interfacing the PLC with your management software for automatic downloading of the measurement taken and work list management.