kolb Cleaning technology - Fully automatic maintenance cleaner AF75
KOLB-090075AF
XXL AirFlow® system for the bulk cleaning of condensation filters and coolers
kolb Cleaning technology - Fully automatic maintenance cleaner AF75
KOLB-090075AF
XXL AirFlow® system for the bulk cleaning of condensation filters and coolers
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Nick Janssen
Product specialist
Description
kolb AF75 is a state of the art one chamber system with the economic and environmentally friendly AirFlow® turbulence air-in-immersion technology and ClosedLoop water reprocessing. The device is especially designed for the bulk cleaning of condensation traps and filters. It cleans traps of virtually all manufacturers from condensate from flux, oil, dust, grease.
In the fully automatic kolb AF75 filters are cleaned, rinsed and dried in one single process chamber, which is empty during the loading (no contact to the detergent). The filters are loaded into a washing basket lifted into the chamber with a crane. The cleaning chamber is pressure flooded with fine filtered cleaning fluid from a separate releasing 1000 l LBC container (Tank A) in a PLC-controlled process.
After the goods are cleaned, the likewise within the ClosedLoop unit filtered rinsing media, e.g. water, is pumped into the process chamber from another 1000 l IBC tank (Tank B). After the goods are pressure rinsed and the rinse media is pumped out they will be dried with a 3-fold HotSpeed warm air dryer unit.
The system is (in series use) perfectly suited for the construction of complete washing centers that comply with the latest technical state of the art (e.g. ZeroWater technology) and can deliver extremely high throughput quantities.
Highlights
- Fully automatic one chamber system
- Easy loading into a fitted washing basket
- Loading and unloading in an empty process chamber (no contact to detergents)
- Comfortable push-one-button operation
- Control unit in switch cabinet on the rear side
- Fully automatic 3step process: cleaning, rinsing (tap water), drying with HotSpeed warm air
- Short cycle times
- High cleaning efficiency
- External cleaning of cyclones and oven tubings possible
- Automatic re-dosage and concentrate mix-unit
- Automatic water change for the rinsing tank
- Maintenance and operation events PLC controlled and displayed
- External 1000 l IBC releasing containers for cleaning and rinsing fluid
- Re-dosage directly from the IBC container
- Easy and quick maintenance
- All safety relevant devices are standard features in the basic system configuration
- Comfortably compact system dimensions (height only 1.650 mm)
- Certified for solar cell production
Specifications
| Technology base | kolb AirFlow® |
| Control system (Display size) | PLC - Eaton (7“) |
| Standard capacity (per process cycle) | Condensation traps, filters, carriers, solder frames and pallets up to 770 x 1,280 x 600 mm |
| Process chamber dimensions | W 1280 mm • D 770 mm • H 600 mm |
| Max. stencil, carrier, washing frame size | H 770 mm x W 1280 mm |
| Circuits | 2 Cleaning, Rinsing |
| Volume Tank A | 1000 l • Cleaning |
| Volume Tank B | 1000 l • Rinsing tap water |
| Max. cleaning temperature | 65 °C (149 °F) |
| Filtration | Up to three stages - 1. Full flow coarse filter < 2 mm, 2. Skimmer coarse filter, 3. Fine filter 20“ / 100 - 50 - 10 µm in the circuits |
| Drying System | CTS HotSpeed warm air |
| Drying temperature range | approx. 55 - 60 °C (131 and 140 °F) |
| Power supply | 400 V AC, 16 A, CEE plug / 3 Ph / 50 or 60 Hz |
| Power consumption | 6 kW |
| Supply connection 1 (tap water) | 1“ |
| Supply connection 3 (Compressed Air) | 12 mm (87 - 174 psi - 100 l / min) |
| Empty Weight | 780 kg (1,720 lbs) |
| Footprint | 2360 mm x 940 mm (92.91″ x 37.01″) |
kolb AF75 is a state of the art one chamber system with the economic and environmentally friendly AirFlow® turbulence air-in-immersion technology and ClosedLoop water reprocessing. The device is especially designed for the bulk cleaning of condensation traps and filters. It cleans traps of virtually all manufacturers from condensate from flux, oil, dust, grease.
In the fully automatic kolb AF75 filters are cleaned, rinsed and dried in one single process chamber, which is empty during the loading (no contact to the detergent). The filters are loaded into a washing basket lifted into the chamber with a crane. The cleaning chamber is pressure flooded with fine filtered cleaning fluid from a separate releasing 1000 l LBC container (Tank A) in a PLC-controlled process.
After the goods are cleaned, the likewise within the ClosedLoop unit filtered rinsing media, e.g. water, is pumped into the process chamber from another 1000 l IBC tank (Tank B). After the goods are pressure rinsed and the rinse media is pumped out they will be dried with a 3-fold HotSpeed warm air dryer unit.
The system is (in series use) perfectly suited for the construction of complete washing centers that comply with the latest technical state of the art (e.g. ZeroWater technology) and can deliver extremely high throughput quantities.
Highlights
- Fully automatic one chamber system
- Easy loading into a fitted washing basket
- Loading and unloading in an empty process chamber (no contact to detergents)
- Comfortable push-one-button operation
- Control unit in switch cabinet on the rear side
- Fully automatic 3step process: cleaning, rinsing (tap water), drying with HotSpeed warm air
- Short cycle times
- High cleaning efficiency
- External cleaning of cyclones and oven tubings possible
- Automatic re-dosage and concentrate mix-unit
- Automatic water change for the rinsing tank
- Maintenance and operation events PLC controlled and displayed
- External 1000 l IBC releasing containers for cleaning and rinsing fluid
- Re-dosage directly from the IBC container
- Easy and quick maintenance
- All safety relevant devices are standard features in the basic system configuration
- Comfortably compact system dimensions (height only 1.650 mm)
- Certified for solar cell production
