Komax - Fully Automatic Wire Processing Machine Alpha 530
KMX-0341000
The fully automatic Alpha 530 wire processing machine for crimping and seal insertion on both sides meets high quality requirements for wire cross-sections of 0.13 – 6 mm² (*).
Komax - Fully Automatic Wire Processing Machine Alpha 530
KMX-0341000
The fully automatic Alpha 530 wire processing machine for crimping and seal insertion on both sides meets high quality requirements for wire cross-sections of 0.13 – 6 mm² (*).
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Nick Janssen
Product specialist
Description
The fully automatic Alpha 530 wire processing machine for crimping and seal insertion on both sides meets high quality requirements for wire cross-sections of 0.13 – 6 mm² (*). (*) Very hard or tough wires may not be able to be processed under certain circumstances although they are within the specification. Komax offers feasibility tests for testing the wires in advance. The processing of larger wire cross sections is possible on request. Thanks to flexible configuration, special and complex applications can also be carried out with the Alpha 530. Double crimp, sleeve and ferrule insertion as well as twisting and tinning strands are available on just one machine. Short distances between crimping, wire and cutting stations, LED-illuminated work zones and an intuitive, sequence-controlled and individually configurable user interface increase productivity. The fully automatic wire processing machine also offers short set-up and changeover times. For quality assurance, crimp force monitoring (CFA+/CFA) is built in at the factory; Incision Monitoring (ACD), which detects the slightest contact between the blade and conductor strand during the stripping process, is optional. – Quick change of guide tubes possible without tools – Easy-to-reach tools in a practical drawer under the wire draw-in – Smooth steel tray for safe storage of finished wires – Efficient setup directly on the crimp module – Reliable and fast belt drive with 9m/s draw-in
Specifications
| Wire cross sections | 0.13 – 6 mm² (AWG 26 – 10) |
| Wire draw-in speed | max. 9 m/s belt drive |
| Outer diameter of conductor | max. 5,1 mm |
| Length range | 60 – 65.000 mm / optional 30 – 60 mm (Wire length tolerance ± (0.2% + 1 mm)) |
| Full stripping | 0.1 – 18 mm / optional up to 29 mm |
| Half stripping | 15.5 mm / optional up to 35 mm |
| Crimp force | 1 – 22 kN |
| Process modules side 1/ 2 | 2 / 2 |
| Noise level | < 80 dB (without crimp tool) |
| Electrical connection | 3 × 208 – 480 V / 50 – 60 Hz / 5.6 k VA |
| Compressed air connection | 5 – 8 bar (73 – 116 psi.) |
| Air consumption Crimp / Crimp | < 7 m³/h |
| Air consumption Seal crimp /Seal crimp | < 11 m³/h |
| Weight (incl. 2 crimp modules) | 1.300 kg |
The fully automatic Alpha 530 wire processing machine for crimping and seal insertion on both sides meets high quality requirements for wire cross-sections of 0.13 – 6 mm² (*). (*) Very hard or tough wires may not be able to be processed under certain circumstances although they are within the specification. Komax offers feasibility tests for testing the wires in advance. The processing of larger wire cross sections is possible on request. Thanks to flexible configuration, special and complex applications can also be carried out with the Alpha 530. Double crimp, sleeve and ferrule insertion as well as twisting and tinning strands are available on just one machine. Short distances between crimping, wire and cutting stations, LED-illuminated work zones and an intuitive, sequence-controlled and individually configurable user interface increase productivity. The fully automatic wire processing machine also offers short set-up and changeover times. For quality assurance, crimp force monitoring (CFA+/CFA) is built in at the factory; Incision Monitoring (ACD), which detects the slightest contact between the blade and conductor strand during the stripping process, is optional. – Quick change of guide tubes possible without tools – Easy-to-reach tools in a practical drawer under the wire draw-in – Smooth steel tray for safe storage of finished wires – Efficient setup directly on the crimp module – Reliable and fast belt drive with 9m/s draw-in
| Type | Crimp To Crimp |
|---|---|
| Max cross section (mm²) | 6 |
