PCB rework is the controlled removal and replacement of one or more electronic components on an existing printed circuit board (PCB) without replacing the entire assembly. It is commonly used to repair defective components, correct manufacturing defects, implement engineering changes, or modify prototypes. Professional rework systems enable the safe removal and replacement of virtually all SMT components, including BGAs, QFNs, QFPs, LGAs and CSPs. When the correct process is followed, the repaired assembly can achieve the same quality and reliability as the original production.

BGA rework is the controlled removal and replacement of a Ball Grid Array (BGA) component on a printed circuit board. Because the solder joints are located underneath the component, BGA rework requires precise temperature control, optical alignment and a carefully controlled soldering process. Professional BGA rework is commonly used for repairs, engineering changes, prototype modifications and quality improvements. Using dedicated BGA rework equipment helps ensure reliable solder joints while minimizing the risk of damaging the PCB or nearby components.

When is rework a better option than replacing a PCB?

If only one or a few components are defective, rework is often the most cost effective solution. Instead of scrapping an entire PCB assembly, only the faulty component is replaced. Professional PCB rework offers several advantages: Lower repair costs Reduced downtime and shorter lead times Less electronic waste Preservation of the value of the existing PCB A more sustainable manufacturing process For many electronics manufacturers, rework is an essential part of an efficient quality and repair strategy.

Which components can be replaced using a rework system?

Modern rework systems support virtually all common SMT components, including: BGAs QFNs QFPs CSPs LGAs Connectors Other SMD components Depending on the system, both small and large, complex components on multilayer PCBs can be removed, aligned and soldered with high precision.

Does PCB rework affect the reliability of a circuit board?

When performed using the correct equipment and process, PCB rework does not have to compromise the reliability of the assembly. Professional rework systems use accurate temperature profiles, hybrid heating technology, closed loop temperature control and optical alignment. This minimizes thermal stress, protects surrounding components and ensures a highly repeatable process with consistent quality.

Why choose a Kurtz Ersa rework system?

Kurtz Ersa is one of the world's leading manufacturers of SMT and BGA rework systems. Its solutions are designed for applications where precision, process control and repeatability are critical. Key benefits include: Patented hybrid heating technology Precise temperature control HD camera based component alignment Support for large and complex PCB assemblies Comprehensive software for process documentation and traceability Suitable for prototyping, production and repair applications These systems are widely used in electronics manufacturing, automotive, aerospace, medical technology and other high reliability industries.

Do you also provide PCB and BGA rework training?

Yes. Through the Smans Academy , we offer hands on PCB and BGA Rework & Repair training courses. Participants can choose from both introductory and advanced training programs covering topics such as: Selecting the appropriate rework method Safe BGA removal and replacement Creating and optimizing temperature profiles Correct use of flux and solder paste Inspection and quality assessment of solder joints The courses combine theory with practical exercises and are suitable for operators, process engineers, technicians and production specialists looking to improve their rework skills.

Rework systems

Ersa's rework systems take your electronics production to the next level. You can repair components quickly, accurately, and reliably—ideal for SMT and BGA assemblies. Thanks to smart hybrid technology and controlled heat profiles, you can work efficiently, maintain product quality, and minimize waste. Perfect when you want to correct, replace, or improve without having to reproduce the entire board.

Advanced rework solutions for reliable and sustainable electronics manufacturing

Showing all 11 results

Ersa - Hybrid Rework System HR 100 complete with heating plate incl. Tripod for hybrid tool
€8.100,⁰⁰ / STK - In stock (1) ERS-0IRHR100AHP
Contactless gentle: rework hand-guided or stationary
Ersa - Rework System HR 600P
2 - 6 weeks ERS-0HR600P
Automated rework precision for the best results
Ersa - Rework Station HR 550
€37.178,⁵⁷ / STK - In stock (1) ERS-0HR550
Guided rework with high-performance optical system and flexible heating technology
Ersa - Rework Station HR 500
2 - 6 weeks ERS-0HR500
Flexible desoldering, placement and soldering of SMT components
Ersa - Rework Station HR 550 XL
2 - 6 weeks ERS-0HR550XL
Large and flexible: guided rework for large boards up to 530 x 610 mm
Ersa - Rework Station HR 550 XL
2 - 6 weeks ERS-0HR550XLVER2
Groot en flexibel: geleid nabewerken van grote platen tot 530 x 610 mm
Ersa - Rework Station HR 600 XL
2 - 6 weeks MSRSP-2d961b6b
Automatic repair of complex assemblies up to 625 x 625 mm
Ersa - Rework Station HR 600/2
2 - 6 weeks ERS-0HR6002
Automatic desoldering, placing and soldering of SMT components
Ersa - Rework Station HR 600/3P
2 - 6 weeks ERS-0HR6003PVER3
Automatic rework - intuitive use
Ersa - Rework system HR100
2 - 6 weeks ERS-0IRHR100A
Non-contact gentle: Rework hand-guided or stationary
Ersa - Rework system HR200
€3.828,⁷⁵ / STK - 2 - 6 weeks ERS-0HR200HP
Out of the Box: Compact Hybrid Rework Station without software

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Rework systems

Advanced rework solutions for reliable and sustainable electronics manufacturing

Ersa - Hybrid Rework System HR 100 complete with heating plate incl. Tripod for hybrid tool

Ersa - Rework System HR 600P

Ersa - Rework Station HR 550

Ersa - Rework Station HR 500

Ersa - Rework Station HR 550 XL

Ersa - Rework Station HR 550 XL

Ersa - Rework Station HR 600 XL

Ersa - Rework Station HR 600/2

Ersa - Rework Station HR 600/3P

Ersa - Rework system HR100

Ersa - Rework system HR200

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Rework systems

Advanced rework solutions for reliable and sustainable electronics manufacturing

Ersa - Hybrid Rework System HR 100 complete with heating plate incl. Tripod for hybrid tool

Ersa - Rework System HR 600P

Ersa - Rework Station HR 550

Ersa - Rework Station HR 500

Ersa - Rework Station HR 550 XL

Ersa - Rework Station HR 550 XL

Ersa - Rework Station HR 600 XL

Ersa - Rework Station HR 600/2

Ersa - Rework Station HR 600/3P

Ersa - Rework system HR100

Ersa - Rework system HR200

What exactly is rework?

The benefits of rework for your production

Why choose Ersa rework systems?

What does this mean for your workflow?

Frequently Asked Questions about PCB & BGA Rework Systems

What is PCB rework?

What is BGA rework?

When is rework a better option than replacing a PCB?

Which components can be replaced using a rework system?

Does PCB rework affect the reliability of a circuit board?

Why choose a Kurtz Ersa rework system?

Do you also provide PCB and BGA rework training?

Questions?

Contact Alex!

Product offer