Komax - Fully Automatic Wire Processing Machine Gamma 450
KMX-0373000
Gamma 450: Compact Fully Automated Cable Processing Machine
Komax - Fully Automatic Wire Processing Machine Gamma 450
KMX-0373000
Gamma 450: Compact Fully Automated Cable Processing Machine
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Nick Janssen
Product specialist
Description
The Gamma 450 is a compact fully automated cable processing machine that performs crimping and sealing on both sides for cables with a cross-section of 0.13 – 4 mm². Despite its compact design, the machine delivers impressive performance. It offers seamless, fully integrated quality monitoring with CFA/CFA+, ACD, and Q1250, and can be customized with optional modules to meet high, future-oriented demands.
Key Features:
- Flexible configuration: The machine can be configured individually on four stations to meet specific process requirements.
- Automotive industry applications: The Gamma 450 is particularly suited for the automotive industry and its evolving demands for sustainable machines.
- Ergonomic design: The ergonomic design and logical workflows enhance economic efficiency and make the machine easy to operate.
- Quick-change system: Clamp spools and crimping tools can be replaced during operation with the quick-change system for STC tools and clamp spools.
- Fast setup and wire feed: No guiding elements are required for quick setup and wire feed.
- Optional extras: Stationary tools and quick-change systems for clamp spools can be added.
- Advanced cutting and quality monitoring: The dual cutting blade holder with dual head provides ACD precision monitoring, and optical quality control with the Q1250 ensures reliable quality monitoring.
- Easy operation: The module can be easily configured, increasing ease of use.
Specifications
| Wire cross-sections | 0.13 – 4 mm² (AWG 26 – AWG 12) (*) |
| Wire draw-in speed | max. 8m/s belt drive |
| Wire outer diameter | max. 3.9 mm |
| Length range | 60 – 65.000 mm (Repeat accuracy ± (0.2 % + 1 mm) - Deposit length > 8 m on request) / optional 33 – 60 mm |
| Full strip | 0.1 – 16.5 mm (*) / With optional double blade up to 35 mm |
| Partial strip | 0.1 – 16 mm (*) / With optional double blade up to 21 mm (S1) and 34.5 mm (S2) |
| Crimp force | 1 – 22 kN |
| Process modules | Side 1 and side 2: 2 stations |
| Noise level | < 75 dB (without crimp tool) |
| Electrical connection | 3 × 208 – 480 V; 50/60 Hz; 2.5 kVA or 3 × 400 V, 50/60 Hz, 2.5 kVA |
| Compressed-air connection | 5 – 8 bar |
| Recommended operating pressure | 6 ± 0.5 bar |
| Air consumption of crimp /crimp | < 6 m³/h |
| Air consumption of seal crimp / seal crimp | < 9 m³/h |
| Weight (incl. 2 crimp modules + 2 seal modules) | 920 kg |
The Gamma 450 is a compact fully automated cable processing machine that performs crimping and sealing on both sides for cables with a cross-section of 0.13 – 4 mm². Despite its compact design, the machine delivers impressive performance. It offers seamless, fully integrated quality monitoring with CFA/CFA+, ACD, and Q1250, and can be customized with optional modules to meet high, future-oriented demands.
Key Features:
- Flexible configuration: The machine can be configured individually on four stations to meet specific process requirements.
- Automotive industry applications: The Gamma 450 is particularly suited for the automotive industry and its evolving demands for sustainable machines.
- Ergonomic design: The ergonomic design and logical workflows enhance economic efficiency and make the machine easy to operate.
- Quick-change system: Clamp spools and crimping tools can be replaced during operation with the quick-change system for STC tools and clamp spools.
- Fast setup and wire feed: No guiding elements are required for quick setup and wire feed.
- Optional extras: Stationary tools and quick-change systems for clamp spools can be added.
- Advanced cutting and quality monitoring: The dual cutting blade holder with dual head provides ACD precision monitoring, and optical quality control with the Q1250 ensures reliable quality monitoring.
- Easy operation: The module can be easily configured, increasing ease of use.
| Type | Crimp To Crimp |
|---|---|
| Max cross section (mm²) | 4 |
