Komax - Semi-Automatic Modular Machine TM4000
CS-a1e53dd8
TM4000: Semi-Automatic Assembly for Sensor and Data Cables
Komax - Semi-Automatic Modular Machine TM4000
CS-a1e53dd8
TM4000: Semi-Automatic Assembly for Sensor and Data Cables
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Nick Janssen
Product specialist
Description
The TM4000 provides an affordable alternative between two system types and is widely used for semi-automatic assembly of sensor and data cables, particularly in the automotive and industrial sectors. The system is versatile and suitable for a wide range of applications, with the ability to integrate various process modules, quality tools, and customer-specific elements.
Key Features:
- Modularity: The platform is fully customizable and can be configured into a customer-specific system to meet the client’s individual needs.
- Powerful performance: Suitable for a variety of applications with reliable process modules.
- Options:
- Custom cable clamp
- Custom crimping application
- Automatic crimp height adjustment
- Crimping module with split cycle
- Clamp strip cutter
- Paper winder
- Blades for defective parts
- Defective parts collection bin
- Automatic secondary lock
- Automatic block feed through komin feed
- Pick-and-place unit for processing loose pieces
- Automatic input and output
- End-product buffer system
- External trigger
- Remote access
- MES data transfer
Process Modules:
- Double seal module
- Stripping unit
- Crimping module
- Block loader
Quality Tools:
- Optical sensor for polarity check
- Optical sensor for quality monitoring of strip and seal
- Integrated crimp force analyzer
- Clamp lock monitoring
- Camera for visual inspection
Specifications
| Cable length* | max. 1300 mm (51.2 in) |
| Outer cable diameter** | max. 14 mm (0.55 in) |
| Inner conductor diameter | max. 9 mm (0.35 in) |
| Dismantling length*** | min. 14 mm (0.55 in) |
| Strip length | 0.2 – 40 mm (0.008 – 1.6 in) |
| Wire cross section**** | max. 6 mm² (9 AWG) |
| Cable clamp speed | max. 800 mm/s (31.5 in/s) |
| Electrical connection | 220 V – 50 / 60 Hz |
| Current | max. 16A |
| Compressed-air connection | 6 bar (87 psi) |
| Dimensions (L X W X H)***** | 1200 x 884 x 2136 mm (47.2 x 34.8 x 84.1 in) |
| Weight | ca. 350 kg (ca. 772 lb) |
| * Uncoiled cable | |
| ** Determined by the resolution of the light curtain | |
| *** Smaller dismantling length upon request, smallest is min. 8.2 mm (0.32 in) | |
| **** Determined by crimp module, stripping unit is max. 16 mm² (5 AWG) | |
| ***** With tower light |
The TM4000 provides an affordable alternative between two system types and is widely used for semi-automatic assembly of sensor and data cables, particularly in the automotive and industrial sectors. The system is versatile and suitable for a wide range of applications, with the ability to integrate various process modules, quality tools, and customer-specific elements.
Key Features:
- Modularity: The platform is fully customizable and can be configured into a customer-specific system to meet the client’s individual needs.
- Powerful performance: Suitable for a variety of applications with reliable process modules.
- Options:
- Custom cable clamp
- Custom crimping application
- Automatic crimp height adjustment
- Crimping module with split cycle
- Clamp strip cutter
- Paper winder
- Blades for defective parts
- Defective parts collection bin
- Automatic secondary lock
- Automatic block feed through komin feed
- Pick-and-place unit for processing loose pieces
- Automatic input and output
- End-product buffer system
- External trigger
- Remote access
- MES data transfer
Process Modules:
- Double seal module
- Stripping unit
- Crimping module
- Block loader
Quality Tools:
- Optical sensor for polarity check
- Optical sensor for quality monitoring of strip and seal
- Integrated crimp force analyzer
- Clamp lock monitoring
- Camera for visual inspection
| Type | Sensor And Data Cable |
|---|---|
| Max cross section (mm²) | 6 |
| Max stripping length (mm) | 14 |
| Max outer diameter (mm) | 14 |
