Komax - Semi-Automatic Modular Machine TM4000

CS-a1e53dd8

The TM4000 is a modular machine platform that fills the gap between standardized wire processing machines for individual processing steps and fully automatic production systems specially designed for one specific cable assembly.

Komax - Semi-Automatic Modular Machine TM4000

CS-a1e53dd8

The TM4000 is a modular machine platform that fills the gap between standardized wire processing machines for individual processing steps and fully automatic production systems specially designed for one specific cable assembly.

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    • Extensive offer
    • More than 45 years of experience

    Worry-free investing through business leasing

    Do you want to expand or replace your machine park? This is possible via Smans. Consider a manual, semi-automatic machine or a fully automated production line. We work together with reliable leasing partners. They offer flexible and reliable tailor-made business financing solutions. 

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    The benefits of leasing through Smans:

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    • for both large and small investments;
    • promote your growth and increase your capacity;
    • strengthen your competitive position through an up-to-date machine park.

    Do you want to know what business leasing can do for your company? Contact team Smans.

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      • Independent expertise
      • Customers give us a 9+
      • Extensive offer
      • More than 45 years of experience

      Need assistance, installation and/or training?
      Call +32 (0)14 42 44 01 or contact us

      Contact us

      In need direct contact with a sales representative?

      Nick Janssen

      Product specialist

        Or leave your details and we will contact you as soon as possible.

        • Independent expertise
        • Customers give us a 9+
        • Extensive offer
        • More than 45 years of experience
        • Independent expertise
        • Customers give us a 9+
        • Extensive offer
        • More than 45 years of experience

        Description

        It offers an economical alternative between the two system types and is used for semi-automatic assembly of sensor and data cables in the automotive and industrial sectors. The powerful TM4000 covers a wide variety of applications. The system can be equipped with various reliable process modules, quality tools and customer specific elements. Due to the modularity of the platform, the machine can be configured to a customer-specific system that suits the individual needs of the customer. Options ■ Custom cable clamp ■ Custom crimp applicator ■ Automatic crimp height adjustment ■ Crimp module with split cycle ■ Terminal strip chopper ■ Paper winder ■ Bad part cutter ■ Bad part collector ■ Automatic secondary locking ■ Automatic block feed by bowl feeder ■ Pick and place unit for loose piece handling ■ Automatic take-over ■ Automatic take-out ■ Finished product buffer system ■ External trigger ■ Remote access ■ MES data transfer Process modules ■ Double seal module ■ Stripping unit ■ Crimp module ■ Block loader Quality tools ■ Vision sensor for polarity control ■ Optical sensor for strip and seal quality monitoring ■ Crimp Force Analyzer (integrated) ■ Terminal locking monitoring ■ Camera for visual check

        Specifications

        Cable length*max. 1300 mm (51.2 in)
        Outer cable diameter**max. 14 mm (0.55 in)
        Inner conductor diametermax. 9 mm (0.35 in)
        Dismantling length***min. 14 mm (0.55 in)
        Strip length0.2 – 40 mm (0.008 – 1.6 in)
        Wire cross section****max. 6 mm² (9 AWG)
        Cable clamp speedmax. 800 mm/s (31.5 in/s)
        Electrical connection220 V – 50 / 60 Hz
        Currentmax. 16A
        Compressed-air connection6 bar (87 psi)
        Dimensions (L X W X H)*****1200 x 884 x 2136 mm (47.2 x 34.8 x 84.1 in)
        Weightca. 350 kg (ca. 772 lb)
        * Uncoiled cable
        ** Determined by the resolution of the light curtain
        *** Smaller dismantling length upon request, smallest is min. 8.2 mm (0.32 in)
        **** Determined by crimp module, stripping unit is max. 16 mm² (5 AWG)
        ***** With tower light

        It offers an economical alternative between the two system types and is used for semi-automatic assembly of sensor and data cables in the automotive and industrial sectors. The powerful TM4000 covers a wide variety of applications. The system can be equipped with various reliable process modules, quality tools and customer specific elements. Due to the modularity of the platform, the machine can be configured to a customer-specific system that suits the individual needs of the customer. Options ■ Custom cable clamp ■ Custom crimp applicator ■ Automatic crimp height adjustment ■ Crimp module with split cycle ■ Terminal strip chopper ■ Paper winder ■ Bad part cutter ■ Bad part collector ■ Automatic secondary locking ■ Automatic block feed by bowl feeder ■ Pick and place unit for loose piece handling ■ Automatic take-over ■ Automatic take-out ■ Finished product buffer system ■ External trigger ■ Remote access ■ MES data transfer Process modules ■ Double seal module ■ Stripping unit ■ Crimp module ■ Block loader Quality tools ■ Vision sensor for polarity control ■ Optical sensor for strip and seal quality monitoring ■ Crimp Force Analyzer (integrated) ■ Terminal locking monitoring ■ Camera for visual check

        Type

        Sensor And Data Cable

        Max cross section (mm²)

        6

        Max stripping length (mm)

        14

        Max outer diameter (mm)

        14