Komax - Wire Assembly Machine Omega 745
KMX-0445000
Omega 745: Fully Automated Cable Processing Machine
Komax - Wire Assembly Machine Omega 745
KMX-0445000
Omega 745: Fully Automated Cable Processing Machine
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Nick Janssen
Product specialist
Description
The Omega 745 machines stand out from the Omega 740/750 by featuring a fully automated transport system for laying down the cable harnesses. As with all models in the Omega series, the automatic cable assembly in the Omega 745 can be individually customized to meet customer requirements. The machines mainly differ in the number of available modules (five module options for the Omega 745).
Key Features:
- Fully automated transport system: For efficient laying down of cable harnesses and integration of later processes.
- Modularity: The Omega 745 can be customized with five different modules to meet specific production needs.
- Flexible process integration: Later processes can easily be integrated thanks to the transport system already available in the factory.
- Quality and cost-effectiveness: With the elimination of manual steps and precise processing technology, the machine meets changing demands and continuous miniaturization, ensuring long-term cost-effectiveness and quality assurance.
- Automatic secondary locking: Additional features for higher levels of automation and safety.
- Uninterrupted production: Flexible housing rail system for continuous production.
- Insertion process monitoring: Force sensors ensure maximum accuracy during the insertion process.
- Interim storage: Cable harnesses are carefully stored for further production.
Specifications
| Piece output, single-sided and double-sided loading | 1.8 sec per insertion sequence (*) |
| Shortest wire length for single-sided loading | 240 mm |
| Shortest wire length for double-sided jumper connections | 300 – 560 mm (**) |
| Shortest wire length for complex loading | 300 – 780 mm (**) |
| Strip length | up to 25 mm |
| Wire cross-sections | 0.13 – 2.5 mm² (AWG 26 - 14) (***) |
| Outer wire diameter | Max. 4 mm |
| Usable transfer length | 1880 mm, up to five C1370 crimp modules |
| Usable transfer length extension | 1840 mm up to five additional C1370 crimp modules |
| Wire changer | Max. 36 wires (in increments of six wires) |
| Wire end storage | Rotary storage unit with a maximum of 30 storage spaces |
| Process monitoring (integrated) | Collision monitoring (block chambers), insertion force monitoring, terminal locking monitoring |
| Block feed | Fully automatic block feed by spiral or linear conveyor |
| Maximum width of 1st and 2nd connector housing | 100 mm |
| Maximum width of 3rd and 4th connector housing | 60 mm |
| Pallet system loading area | (W×H) 280 × 200 mm |
| Electrical connection | 3 × 208 – 480 V, 50/60 Hz/10 VA |
| Compressed air connection | 6 bar |
| Air usage | 22 m³/h |
The Omega 745 machines stand out from the Omega 740/750 by featuring a fully automated transport system for laying down the cable harnesses. As with all models in the Omega series, the automatic cable assembly in the Omega 745 can be individually customized to meet customer requirements. The machines mainly differ in the number of available modules (five module options for the Omega 745).
Key Features:
- Fully automated transport system: For efficient laying down of cable harnesses and integration of later processes.
- Modularity: The Omega 745 can be customized with five different modules to meet specific production needs.
- Flexible process integration: Later processes can easily be integrated thanks to the transport system already available in the factory.
- Quality and cost-effectiveness: With the elimination of manual steps and precise processing technology, the machine meets changing demands and continuous miniaturization, ensuring long-term cost-effectiveness and quality assurance.
- Automatic secondary locking: Additional features for higher levels of automation and safety.
- Uninterrupted production: Flexible housing rail system for continuous production.
- Insertion process monitoring: Force sensors ensure maximum accuracy during the insertion process.
- Interim storage: Cable harnesses are carefully stored for further production.
| Type | With Wire Insertion |
|---|---|
| Max cross section (mm²) | 2.5 |
