Komax - Fully Automatic Wire Processing Machine Alpha 530

KMX-0341000

Alpha 530: Fully Automated Cable Processing Machine for Dual-Sided Crimping and Sealing

Komax - Fully Automatic Wire Processing Machine Alpha 530

KMX-0341000

Alpha 530: Fully Automated Cable Processing Machine for Dual-Sided Crimping and Sealing

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    • Independent expertise
    • Customers give us a 9+
    • Extensive offer
    • More than 45 years of experience

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      • Independent expertise
      • Customers give us a 9+
      • Extensive offer
      • More than 45 years of experience

      Need assistance, installation and/or training?
      Call +32 (0)14 42 44 01 or contact us

      Contact us

      In need direct contact with a sales representative?

      Nick Janssen

      Product specialist

        Or leave your details and we will contact you as soon as possible.

        • Independent expertise
        • Customers give us a 9+
        • Extensive offer
        • More than 45 years of experience
        • Independent expertise
        • Customers give us a 9+
        • Extensive offer
        • More than 45 years of experience

        Description

        The Alpha 530 fully automated cable processing machine for dual-sided crimping and sealing meets high-quality standards for cable cross-sections from 0.13 – 6 mm². Larger cable cross-sections can be processed upon request, and Komax offers feasibility tests to pre-test cables, especially very hard or stiff cables that may not be processed even if they fall within the specifications.

        Key Features:

        • Flexible configuration: The Alpha 530 offers capabilities for special and complex applications such as dual crimping, terminal and wire end lug insertion, as well as twisting and tinning of strands.
        • Short distances between stations: The machine features short distances between crimping, cable, and cutting stations, increasing productivity.
        • LED-lit work zones: LED lighting in the work zones improves visibility and safety.
        • Intuitive user interface: The sequential and individually configurable interface enhances ease of use and quick setup.
        • Short setup and changeover times: The machine offers fast changeover times, boosting efficiency even with variable production.
        • Quality assurance: Crimp force monitoring (CFA+/CFA) is built in for quality control, and optional precision monitoring (ACD) can be added to detect even the smallest contact between the blade and the conductor during the stripping process.
        • Convenient and safe storage: Tools are easily accessible in a practical drawer beneath the cable input, and finished cables can be safely stored in a steel drawer.
        • Efficiency: The reliable and fast belt drive provides a feed speed of 9m/s, contributing to high productivity.

        Specifications

        Wire cross sections0.13 – 6 mm² (AWG 26 – 10)
        Wire draw-in speedmax. 9 m/s belt drive
        Outer diameter of conductormax. 5,1 mm
        Length range60 – 65.000 mm / optional 30 – 60 mm (Wire length tolerance ± (0.2% + 1 mm))
        Full stripping0.1 – 18 mm / optional up to 29 mm
        Half stripping15.5 mm / optional up to 35 mm
        Crimp force1 – 22 kN
        Process modules side 1/ 22 / 2
        Noise level< 80 dB (without crimp tool)
        Electrical connection3 × 208 – 480 V / 50 – 60 Hz / 5.6 k VA
        Compressed air connection5 – 8 bar (73 – 116 psi.)
        Air consumption Crimp / Crimp< 7 m³/h
        Air consumption Seal crimp /Seal crimp< 11 m³/h
        Weight (incl. 2 crimp modules)1.300 kg

        The Alpha 530 fully automated cable processing machine for dual-sided crimping and sealing meets high-quality standards for cable cross-sections from 0.13 – 6 mm². Larger cable cross-sections can be processed upon request, and Komax offers feasibility tests to pre-test cables, especially very hard or stiff cables that may not be processed even if they fall within the specifications.

        Key Features:

        • Flexible configuration: The Alpha 530 offers capabilities for special and complex applications such as dual crimping, terminal and wire end lug insertion, as well as twisting and tinning of strands.
        • Short distances between stations: The machine features short distances between crimping, cable, and cutting stations, increasing productivity.
        • LED-lit work zones: LED lighting in the work zones improves visibility and safety.
        • Intuitive user interface: The sequential and individually configurable interface enhances ease of use and quick setup.
        • Short setup and changeover times: The machine offers fast changeover times, boosting efficiency even with variable production.
        • Quality assurance: Crimp force monitoring (CFA+/CFA) is built in for quality control, and optional precision monitoring (ACD) can be added to detect even the smallest contact between the blade and the conductor during the stripping process.
        • Convenient and safe storage: Tools are easily accessible in a practical drawer beneath the cable input, and finished cables can be safely stored in a steel drawer.
        • Efficiency: The reliable and fast belt drive provides a feed speed of 9m/s, contributing to high productivity.

        Type

        Crimp To Crimp

        Max cross section (mm²)

        6